Dry Coal Powder Gasification Devices
The integrated start-up burner (SUB) and ignition burner (IB) device is used to raise the temperature and pressure of the gasifier through the ignition of oxygen and coal power, which is atomized and mixed by 3-6 pulverized coal burners (CB). The product generates crude synthesis gas after sufficient combustion, which can be installed either on the side or on top of a dry coal power gasification furnace.
Product Parameters
Integrated start-up burner (SUB) and ignition burner (IB):
- Over 90% success rate at first ignition
- Stable combustion at back pressure in the range 0-1.4MPa, without fluctuations in inlet and outlet pressure
- Flexibility of operation: 50-120% combustion capacity depending on operating condit
Pulverized coal burner:
- Burner head life exceeds 8,000 hours under design operating conditions
- Effective composition of synthesis gas exceeds 90%.
- Flexible load operation range from 40%~100%.
Certification qualification:
- Dry Coal Powder Gasification devices certificated by Air Products and Chemicals, Inc
- Pulverized coal burner: One of two APSS qualified suppliers in China
Dry Coal Powder Gasification Furnace
Consisting of gasifiers and burners, the furnace features easy operation, convenient maintenance, wide adaptability of coals, low cost and failure rate, and high capacity utilization rate. The product is widely used both in conventional coal chemical industries such as chemical fertilizer and methanol and modern coal chemical fields such as Coal to Liquids (CTL), olefins, ethylene glycol, dimethyl ether, hydrogen and Integrated Gasification Combined Cycle (IGCC) power plant. The product can be customized with patent license, engineering design, patent equipment supply, etc.
Gasifiers
- 1000 t/d
- 2000 t/d
- 3000 t/d chilling/waste heat boiler Quench/RSC
- 3000 t/d radiant and complete waste heat boiler RSC+CSC
Burners
Burners by capacity:
- 1000 t/d
- 2000 t/d
- 3000 t/d
Key Features and Benefits
Advanced Process Technology
This system employs a sophisticated process utilizing pulverized dry coal, ensuring efficient gasification with hyperflow conveying and an oxygen-enriched environment. The innovative water-cooled chamber optimizes output quality.
Exceptional Safety and Reliability
Proven safety with over 2 million hours of operation across 76 units, demonstrating outstanding reliability and operational safety.
Unmatched Operational Stability
Achieve continuous operation with Class A Gasifiers running for over 468 days and burners lasting more than 800 days, minimizing downtime and maintenance.
Versatility in Coal Compatibility
Engineered for flexibility, the furnace processes various coal types, including bituminous, anthracite, and lignite, meeting diverse project specifications.
Industry-Leading Performance
The furnace sets benchmarks in coal and oxygen consumption efficiency, ash slag ratio, and effluent management, enhancing environmental sustainability.
Cost-Effective Operation
Features include a competitive purchase price, low operational costs, and reduced annual maintenance expenses, ensuring an excellent cost-benefit ratio.
Qualification Certifications
Internationally Recognized Innovations
The technology behind the Dry Coal Powder Gasification Furnace is protected by patents in 18 countries and regions, encompassing major markets such as the United States, Europe, Australia, and key Asian territories including Singapore, Japan, South Korea, Indonesia, and Mongolia. This extensive patent portfolio underscores the innovation and global acceptance of the technology.
Discover the transformative potential of the Dry Coal Powder Gasification Furnace for energy projects. Contact for further information on integration and application.
