FSW + CNC Composite Manufacturing Unit
The FSW + CNC composite manufacturing unit delivers high-precision friction stir welding (FSW) combined with advanced CNC machining, ensuring exceptional quality and efficiency in production processes.
Technical Parameters
Welding Depth: 1–8 mm
Welding Speed: Up to 2,000 mm/min
Production Rate: 6 jobs per hour (JPH)
Key Features
Fully Automated Process: Seamlessly integrates loading, unloading, FSW, CNC machining, and material storage for a streamlined workflow.
Integrated Functions: Includes parts marking, automatic palletizing, burr removal, and edge finishing, maximizing efficiency and reducing manual intervention.
Product Advantages
1. FSW Process Technology:
– Capable of FSW on aluminum alloy plates up to 100 mm thick.
– Thin plate FSW ranging from 0.5 mm to 1.5 mm.
– Advanced stationary and dual-shoulder FSW techniques.
– Compatible with both aluminum and copper alloys.
2. Core Functional Component Design:
– Equipped with a heavy-duty FSW spindle for demanding tasks.
– High-rigidity parallel AC double-pendulum device for enhanced stability.
– Pull-back FSW spindle and long-lifespan FSW tools for prolonged operation.
3. Intelligent Control Technolog:
– Automatic weld tracking for precision alignment.
– Constant pressure and torque welding control for consistent results.
– An expert welding process database for optimized performance.
– Real-time evaluation and control of welding quality, supported by digital twin-based intelligent control.
This unit offers a highly efficient, intelligent solution for complex manufacturing needs, ensuring precision, speed, and superior weld quality.
