Intelligent Laser Welding Equipment
The Intelligent Laser Welding Equipment is designed for advanced laser processing, including marking, cutting, and cleaning, across a range of materials such as light alloys, refractory metals, heat-sensitive metals, and metals with differing thermal properties. This system offers high-precision results with minimal deformation, making it ideal for complex manufacturing processes.
Key Features
High Precision and Control: Delivers accurate laser welding with a small heat-affected zone and minimal residual stress, resulting in less material deformation.
Wide Material Compatibility: Supports welding of diverse materials, including light alloys and refractory metals, ensuring flexibility across different manufacturing industries.
Efficient Welding Process: Achieves a large ratio of weld depth to width, optimizing material usage and increasing welding efficiency.
Fully Digitized Process: Provides a complete digital workflow from laser marking to pre-welding treatment, real-time welding monitoring, and post-welding surface quality inspection.,
Versatile Applications: Widely used in high-demand industries such as aerospace, aviation, high-speed rail, automotive manufacturing, and power battery production.
This equipment combines precision, efficiency, and digital integration, making it a key solution for industries requiring high-quality welding processes and advanced material handling.
Product Features: Intelligent Laser Welding Equipment
Material Compatibility: Suitable for laser welding of a wide range of materials, including titanium alloy, aluminum alloy, stainless steel, high-strength steel, magnesium alloy, and high-temperature alloys.
Versatile Product Dimensions: Capable of handling a wide size range from 0.3 mm micro-gears to large components (3,200 mm x 1,500 mm x 500 mm), making it adaptable to various industrial applications.
High Tensile Strength: The laser welds exhibit excellent strength, achieving tensile strength greater than 90% of the base material, ensuring structural integrity and reliability.
Minimal Machining Deformation: Ensures minimal deformation post-welding, with less than 2 mm deformation for large parts and less than 0.5 mm for small and medium-sized parts, improving overall product quality.
Advanced Intelligence and Efficiency: Equipped with intelligent functions, including flexible automatic clamping, weld self-positioning, teaching-free programming, and intelligent path correction for enhanced precision and productivity. The system also includes post-welding surface quality detection, optimizing the entire process from start to finish.
This equipment offers an all-in-one solution for high-precision, efficient laser welding, ensuring excellent quality and operational efficiency for industries such as aerospace, automotive, and heavy machinery manufacturing.
Applications: Intelligent Unit for Air Rudder Welding
Fully Automated Process: The system automates the entire process, including grabbing, assembly, detection, tilting, and welding, enhancing efficiency and reducing labor costs.
High Production Capacity: Capable of welding 40 air rudder pieces per day, ensuring high throughput for production lines.
Precision Welding: Achieves Grade I welds with a silver-white finish, ensuring top-tier weld quality.
Post-Weld Accuracy: Ensures exceptional post-welding precision, with flatness and symmetry deviations not exceeding 0.18 mm, maintaining stringent quality standards for air rudder components.
